Universal Control Cable

Universal Control Cable

Power plants, chemical plants, metallurgical workshops, and municipal automation systems rely heavily on signal transmission. Switches, 4-20mA analog signals, and equipment control instructions travel through cables between PLCs, DCS, variable frequency drives, and field actuators. These signals have different requirements than power cables.
Send Inquiry
Description

Reliable Signal Transmission for Automation Systems

 

Power plants, chemical plants, metallurgical workshops, and municipal automation systems rely heavily on signal transmission. Switches, 4-20mA analog signals, and equipment control instructions travel through cables between PLCs, DCS, variable frequency drives, and field actuators. These signals have different requirements than power cables. They need shielding performance, high core density, and strong anti-interference capability. Anhui Tiankang's universal control cable (KVV series) is specifically designed for signal transmission rather than power delivery. The rated voltage is 450/750V. Core counts range from 4 to 61 cores. Cross-sections range from 0.5mm² to 2.5mm². The cable adapts to everything from simple switch control to complex instrument signal acquisition.

The core selection criterion is the shielding type. In control rooms with no variable frequency drives or large motors, KVV standard type (unshielded) is sufficient. This suits equipment room wiring and general switch signal transmission. When cables are installed near motors or variable frequency drives, strong electromagnetic interference couples into the signal lines. This causes DCS display fluctuations or even false alarms. Shielded control cables become mandatory in these conditions.

Universal control cable products include KVVP with copper wire braided overall shield. This is effective against high-frequency interference. It suits variable frequency drive environments. KVVP2 uses copper tape shielding. This is more effective against low-frequency magnetic interference. It suits large motor areas. For multiple weak signals (like multiple thermocouple or transmitter signals), we recommend the individual shield plus overall shield structure. Each pair of signal lines has its own shield plus an overall shield. This completely eliminates cross-talk between circuits.

d39eba6def4af6ad04c5d2e66c848f09
0dacdaae4a84c28a1c7e16c948c31f36

Sheath and Armor Options

 

For sheath and armor selection, KVV22/KVVP22 adds a steel tape armor layer. This suits direct burial underground and cable trenches requiring compression and rodent protection. KYJV/KYJVP uses XLPE insulation. Working temperature is 90°C (compared to 70°C for standard PVC). This suits high-temperature workshops. For underground utility tunnels, high-rise buildings, and nuclear auxiliary buildings with strict fire safety requirements, WDZ-KYJYP (low-smoke halogen-free flame-retardant) and WDZN-KYJYP (low-smoke halogen-free fire-resistant) are mandatory options. These produce no toxic corrosive gases during combustion. KCPR rubber-sheathed flexible control cables are soft and wear-resistant. These suit mobile equipment like overhead cranes and hoists.
All products strictly follow GB/T 9330 and IEC 60227 standards. Braid shielding density is ≥80%. This ensures effective electromagnetic interference suppression. All cables undergo conductor resistance, insulation resistance, and voltage withstand testing before shipment. Export shipments include CE (LVD+EMC+RoHS) certification and IEC standard test reports.

 

Product Specifications

 

Model

Insulation

Shield Type

Armor

Sheath Material

Working Temp

Application

KVV

PVC

Unshielded

No armor

PVC

70°C

Control room, Panel wiring, No interference

KVVP

PVC

Copper wire braid overall

No armor

PVC

70°C

VFDs, Motors (high-frequency interference)

KVVP2

PVC

Copper tape overall

No armor

PVC

70°C

Large motor areas (low-frequency interference)

KVVP22

PVC

Copper wire braid

Steel tape

PVC

70°C

Direct burial, Outdoor trenches, Rodent protection

KYJV

XLPE

Unshielded

No armor

PVC/LSZH

90°C

High-temperature workshops, Heat resistance

KYJVP

XLPE

Copper wire braid

No armor

PVC/LSZH

90°C

High-temp + EMI environments

WDZ-KYJYP

XLPE

Copper wire braid

Armor optional

LSZH

90°C

Utility tunnels, High-rise, High occupancy

WDZN-KYJYP

XLPE

Copper wire braid

Armor optional

LSZH fire-resistant

90°C

Fire control circuits (750°C/90min)

KCPR

Rubber

Unshielded

No armor

Rubber

60°C

Mobile equipment, Cranes, Hoists

Warranty Period

18 months

18 months

18 months

18 months

18 months

18 months

 

Hot Tags: universal control cable, China universal control cable manufacturers, suppliers, factory

Send Inquiry