Explosion-Proof Thermocouple and Explosion-Proof RTD

Explosion-Proof Thermocouple and Explosion-Proof RTD

In hydrocracking units, natural gas processing plants, and lithium battery material synthesis workshops, accuracy comes second. Safety comes first. These areas contain hydrogen, acetylene, or volatile organic solvents. Any small electrical spark can lead to disaster.
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Description

Absolute Safety for Hazardous Areas

 

In hydrocracking units, natural gas processing plants, and lithium battery material synthesis workshops, accuracy comes second. Safety comes first. These areas contain hydrogen, acetylene, or volatile organic solvents. Any small electrical spark can lead to disaster. Anhui Tiankang's explosion-proof thermocouples and explosion-proof RTDs are professional temperature measurement devices designed for Zone 1, Zone 2, and even Zone 0 hazardous locations.

The core safety feature is the NEPSI-certified flameproof junction box. The Exd (flameproof) type uses a thick cast aluminum housing. This housing can contain internal electrical sparks or arcs. It prevents these sparks from igniting explosive gases outside the box. This simple but effective design saves lives and protects assets.

Explosion-proof thermocouples and explosion-proof RTDs come in multiple configurations. The ExdⅡCT6 flameproof type is the most common choice for chemical and oil and gas applications. Maximum surface temperature stays below 85°C. This rating works safely with high-risk gases including hydrogen and acetylene. For Zone 0 areas where explosive gas is continuously present, we recommend the Exia intrinsically safe type. This design limits voltage and current to prevent ignition energy from existing at all. It also allows live maintenance without powering down.

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Flexible Configurations for Different Needs

 

Both explosion-proof types can be paired with assembled structures (like WRN-240), sheathed types (like WRNK-241), or integrated transmitter versions (WRNB-240). This flexibility adapts to pipelines, compact equipment, or direct DCS connections. Every explosion-proof product falls under China's CCC certification management. We strictly follow the GB3836 series of standards.

Each explosion-proof junction box undergoes IP65 water and dust ingress testing. We also perform internal ignition non-transmission tests. These tests confirm reliability in outdoor or humid environments. For export projects, we can simultaneously provide ATEX 2014/34/EU, IECEx, and EAC TR CU 004/020 certificates. These documents help clear customs smoothly.

Expert Support and Full Compliance

 

Our engineering team assists with site classification during the selection phase. We help identify the correct temperature group and required explosion-proof type. During production, customers can request progress photos or videos at any time. All explosion-proof products carry an 18-month warranty. We support third-party inspection services. This makes safety compliance simple for international trade.

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Product Specifications

 

Parameter

Explosion-Proof Assembled (WRN-240/WZP-240)

Explosion-Proof Sheathed (WRNK-241/WZPK-241)

Explosion-Proof Type

Flameproof Exd / Intrinsically Safe Exia

Flameproof Exd / Intrinsically Safe Exia

Explosion-Proof Rating

ExdⅡBT4, ExdⅡCT5, ExdⅡCT6

ExdⅡBT4, ExdⅡCT5, ExdⅡCT6

Temperature Class

T4 (≤135°C), T5 (≤100°C), T6 (≤85°C)

T4 (≤135°C), T5 (≤100°C), T6 (≤85°C)

Applicable Zones

Zone 1, Zone 2 (flameproof); Zone 0, Zone 1 (intrinsically safe)

Zone 1, Zone 2 (flameproof); Zone 0, Zone 1 (intrinsically safe)

Sensing Element

K/E/J/T/N/S/R/B thermocouple / Pt100 RTD

K/E/J/T/N/S/R/B thermocouple / Pt100 RTD

Temperature Range

Thermocouple -200 to 1300°C; RTD -200 to 500°C

Thermocouple -200 to 1300°C; RTD -200 to 500°C

Protection Tube

304, 316L, 310S, GH3030, Alumina Ceramic

304, 316L, 310S, GH3030, Alumina Ceramic

Nominal Pressure

Standard 10MPa; High-pressure thermowell up to 30MPa

Standard 10MPa; High-pressure thermowell up to 30MPa

Junction Box

Die-cast Aluminum, Dual-chamber Flameproof

Die-cast Aluminum, Dual-chamber Flameproof

Ingress Protection

IP65

IP65

Key Advantages

Low cost, replaceable element, high pressure resistance

Bendable, vibration-resistant, fast response, fits tight spaces

Representative Models

WRN-240, WZP-240, WRN2-240

WRNK-241, WZPK-241, WRNK2-241

Applicable Standards

GB3836 series, IEC 60079

GB3836 series, IEC 60079

Warranty Period

18 months

18 months

 

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